Bosch Rexroth and smart factory demonstration model appear in IAS
Bosch Rexroth and smart factory demonstration model appear in IAS
China Construction machinery information
"industry 4.0 and made in China 2025 cannot be equated. Made in China 2025 proposed by the Chinese government Planning is the common ideal of Chinese manufacturers, and industry 4.0 proposed by the German government in 2013 is an effective way to achieve this goal. With innovative technologies and solutions, Bosch Rexroth has changed industry 4.0 from a vision to a reality of 'visible and feasible' hydrostatic testing machine operation. " On November 3, liutianpeng, vice president of China sales of Bosch Rexroth, said in Shanghai
on the opening day of the ICIF, IAS 2015, as one of the most professional exhibitions in the automation field in China and even Asia, was opened in Shanghai National Convention and Exhibition Center. In the five-day exhibition, Bosch Rexroth, the world's leading transmission and control technology company, exhibited the intelligent factory demonstration model, which was the first appearance of the Humboldt factory production line that Bosch Rexroth won the "industry 4.0 Award" in China. At the same time, Bosch Rexroth also showed a number of new products and intelligent production lines connected with industry at the exhibition, and explained how it will help China's manufacturing industry transformation and upgrading with the innovative technology of industry 4.0, so as to achieve "made in China 2025"
in terms of overall scale, China is the largest manufacturing country in the world. However, in the past 30 years, the development of China's manufacturing industry mainly relies on labor-intensive production mode, with low quality and efficiency and lack of core competitiveness. In recent years, the development of traditional industrial methods has encountered a bottleneck. The growth rate of China's manufacturing industry has slowed down significantly and entered the new normal. The industry urgently needs transformation and upgrading. In order to build China into a manufacturing power, the Chinese government has formulated three 10-year development strategies. Among them, made in China 2025 is the first 10-year development plan, and "intelligent manufacturing" and "Internet industry" are the core and key to development. Made in China 2025 has set clear objectives for improving production quality and efficiency, reducing production costs and shortening delivery time
at the same time, today's manufacturing market is also facing many challenges: unpredictable market demand, more personalized products, more flexible delivery time, shorter product life cycle, and a business model that keeps pace with the times. Liutianpeng told the author: "China's manufacturing market is facing many challenges. If manufacturers want to take the lead in the market competition, they must first improve production efficiency, realize flexible production of 'multiple varieties and small batches' and improve product quality. These are exactly what industry 4.0 can help us achieve."
he introduced that Bosch group and Bosch Rexroth are important initiators of German industry 4.0 strategy. Bosch Rexroth adopts a dual strategy in the field of industry 4.0. It is a leading practitioner of industry 4.0 and an excellent supplier. The hydraulic valve production line of Bosch Rexroth in Humboldt, Germany, is the most powerful proof that it is a leading practitioner of industry 4.0. Through the industrial 4.0 transformation of the original production line, the production line can zero switch the production of 2000 different products of six product families, and realize small batch customized production or even single product production. It can improve the production efficiency by 10% and reduce the inventory by 30%. This production line has realized The best interconnection between objects and it systems was awarded the "industry 4.0 Award" by a well-known German industry magazine
the author learned at the exhibition site that the intelligent factory demonstration model, which has attracted much attention from the audience, shows many characteristics of Bosch Rexroth Humboldt factory, including automatic identification of operators and intelligent adjustment of work orders; The materials required for the assembly line can also be automatically identified and distributed based on RFID technology; Independent manual station production system, assembly line capacity can be adjusted intelligently; Early warning management of process error and quality deviation; APAs assistant can be selected for seamless man-machine cooperation; It can also be equipped with wireless tightening gun and integrated process quality controller; All production processes are automatically controlled by the workshop automation control platform, and production data are collected, analyzed and processed by the workshop management system
as a technical expert of industry 4.0 in China, liutianpeng said in an interview with the media group that in the process of helping China realize "made in China 2025" and promoting the development of enterprises in related industries, Bosch Rexroth has the advantage that in the past 10 years, it has accumulated profound understanding and rich experience in intelligent manufacturing and Internet industry, especially in value stream design and value stream optimization. Based on its own understanding and experience, Bosch Rexroth can integrate the rich resources of Bosch Group in the field of industry 4.0, provide customized solutions from project consulting to software and hardware integration according to customers' personalized needs for Industry 4.0, and provide a new degree of freedom for automation, so as to effectively help customers realize intelligent manufacturing, improve competitiveness, and help China realize made in China 2025
liuhuowei, managing director of Bosch Rexroth, said when talking about "the essence of industry 4.0": "The value stream design capability based on the Bosch Production System BPS can design or optimize the value stream for the manufacturer according to the different degrees of factory automation, help the manufacturer to achieve lean adjustment, and meet the requirements of ASTM, ez3, iso148 and other national and international standards at the same time; due to the principle of one-time broaching, it can meet the increasingly severe market challenges, which is the essence of industry 4.0."
the author notes that at the exhibition of the former general use of ordinary trapezoidal screw plus speed regulation electromechanical or frequency conversion speed regulation system, the wonderful demonstration of the demonstration model of Bosch Rexroth Humboldt factory showed Chinese manufacturers the industrial 4.0 innovative solution of seeing is believing, which was highly praised by many participants and visitors. It is reported that many Chinese enterprises have reached cooperation intentions with Bosch Rexroth in industry 4.0